TTE, MSCED, TRD

North America's Largest Aluminum Extrusion Tooling Supplier

Gemini Group’s aluminum extrusion tooling companies design, build, and refurbish extrusion dies from 4″ to 43″ and press tooling up to 96″ and 100,000 lbs., and build six types of die shop equipment. Our team supports more than 200 extrusion locations across North America, from die design to on-site troubleshooting at your press.

ISO 9001:2015 Certified
ISO 0
Sq. Ft. Production Space
100000
Mills, Lathes, EDMs, and Grinders
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Employees
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U.S. Locations
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Aluminum extrusion container and die beside a die ring loader.

Extrusion Dies, Press Tooling, and Die Shop Equipment

Hollow and solid extrusion dies from 4″ to 43″. Press tooling up to 96″ and 100,000 lbs. And the die shop equipment that keeps them running.

QForm-Extrusion temperature and displacement contour plots of an aluminum extrusion die.

Design & Engineering

29 die design engineers, 165+ new designs a week, a library of 500,000+ unique profiles. Whatever you send us, odds are we’ve seen something similar.
Five-axis CNC machining center cutting aluminum extrusion tooling.

Equipment & Capabilities

Our team operates five U.S. locations with 221,000 sq. ft. of production space entirely dedicated to aluminum extrusion tooling. Our Michigan and Alabama locations add in-house heat treat and nitriding.
Technician measuring an aluminum extrusion die with a portable CMM arm.

Quality & Certifications

Our aluminum extrusion tooling companies hold ISO 9001:2015 certification, and our team is ITAR registered with the U.S. Department of State. We’re also WBENC certified as a woman-owned business.

Trusted by Over 200 North American Extruders

Our technical sales team has nearly 500 years of combined boots-on-the-ground experience, most of it earned in customers’ shops, and draws on knowledge passed down over 50 years. Our die design engineers turn out 165+ new designs a week with a 90%+ first-run rate. That track record is why more than 200 extrusion locations across North America rely on us as their preferred aluminum extrusion tooling supplier.

Aluminum Extrusion Tooling FAQs

General FAQs
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What does an aluminum extrusion tooling supplier provide?

Gemini Group's aluminum extrusion tooling companies design and build extrusion dies from 4" to 43", press tooling up to 96" and 100,000 lbs., and six die shop machines. Our team also corrects and repairs dies, relines containers, and provides on-site technical support.

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How fast can you respond to a tooling emergency?

Our press tooling team answers every emergency request the same business day, never more than 24 hours. Recent examples include a container reline in 3 days and a new container in 8.

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What certifications do your tooling companies hold?

ISO 9001:2015 certification, International Traffic in Arms (ITAR) registration, and ITAR with the U.S. Department of State's Directorate of Defense Trade Controls, and Women’s Business Enterprise National Council (WBENC) certified as a woman-owned business.

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Where are your aluminum extrusion tooling locations?

Our team operates five U.S. locations: Thumb Tool & Engineering in Bad Axe, MI, Tri-R Dies in Youngstown, OH, two Mid-South Central Extrusion Dies locations in Muscle Shoals, AL, and Consolidated Tool in Muscle Shoals, AL.

Wherever You’re Located, We’re Here to Help

17 strategic locations in North America to meet the needs of our diverse customer base.

Get to know us. Get in touch today.

We have the resources to meet any part or production challenge. Let’s talk about what that means for you.

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