BLOW MOLDED FLUID RESERVOIRS

We understand the complexity of designing fluid reservoirs to seamlessly fit within existing systems. Let us help mitigate the risk of last minute design changes and deliver a quality part in time and on cost.

INTRICATE DESIGNS WITHOUT THE HEADACHE

Fluid reservoirs and tanks require complex geometries in order to fit between existing system components under hood. Oftentimes last minute engineering changes in the surrounding environment require a design change to the reservoir or tank.

Working with a supplier who understands these nuances will help you mitigate risk and ensure the timely delivery of high-quality parts. That’s why OEM’s and Tier 1 automotive suppliers choose on us to assist with the development and refinement of their part designs.

Optimizing Fluid Reservoir and Tank Design

Drawing from over three decades of experience and successful blow molded fluid reservoir programs, we can optimize your fluid reservoir and tank designs, providing cost-effective solutions without compromising on performance. We’ve have built efficiency and quality into every step of the engineering and manufacturing process.

Our experience tells us that the best way to drive cost out is by optimizing part design so wall thickness can be minimized and secondary processes can be eliminated. This lowers the piece price by reducing weight, material costs, labor costs, and cycle times.

Here are the two most effective tactics we employ to achieve the optimal design:

1. Process Simulation

Using B-SIM, a cutting-edge blow molding simulation software, we identify potential issues and opportunities for improvement – during the design phase, well in advance of production. This helps minimize wall thickness while maintaining performance requirements and eliminates the need for prototyping and re-tooling.

2. Process Consolidation

Using insert molding, we can integrate molded ports, clips, and brackets into the part during the blow molding process, eliminating the need for secondary processes such as welding and manual assembly. Using core movements and side-actions, we can create features that would otherwise require machining such as drilling and cutting.

Additionally, by designing and constructing blow molding tooling in-house, we streamline the manufacturing timeline, offering better quality control and swift responses to engineering changes.

Partnering
for Success

If you are involved in or considering the development or production of any of the following, we should talk.

Fluid Reservoir
Windshield Washer Reservoir
DEF Tank
Radiator Surge Tank
Coolant Surge Tank

Our engineering expertise can optimize your part’s performance while reducing costs. By collaborating with us, you gain access to a team committed to excellence, efficiency, and high-quality results.

case study

Overcoming Engineering Challenges for a High-Performance Washer Fluid Tank

Discover how our expertise in washer bottle design, molding, and tooling helped a Tier 1 Automotive supplier overcome tight packaging constraints, geometrical restrictions, and engineering changes to successfully develop a leak-proof washer fluid tank.